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ProteoStat® Applications

Aggregation is one of the most significant obstacles to the development of protein-based pharmaceuticals. During drug formulation, protein aggregation can lead to low yield, poor storage capacity and increased production costs. The ProteoStat® Protein Aggregation Assay is suitable for investigating the different environments to which a protein product might be exposed to:

  • Manufacture
  • Storage
  • Shipping
  • Freeze & thaw cycles
  • Oxygen exposure
  • Light & physical stress

The ProteoStat® assay can provide a better understanding of the overall impact that aggregates will have on drug product safety and quality.

Sources of Protein Aggregation

Protein Design

Aminoacid sequence
Hydrophobicity, hydrogen bonding

Cell Culture

Expression system, disulfide scrambling
Shear stress, pH, temperature

Purification

Membrane absorption, leachates, unfolding
Exposure to various surfaces
Exposure to buffers and reagents

Bulk DS

Freeze/Thaw bulk effects

Formulation

Excipient-protein interaction effects

Filtration UF/DF

Shear during mixing, filtration, filling
Exposure and absorption to various surfaces
Protein unfolding due to membrane interactions

DP Filling

Foaming during filling
DP container interaction, light exposure
Foreign particle, leachate, extractable

Lyophilization

Freeze/drying-independent stress
Residual moisture level

Inspection

Exposure to light and shear
Micro-bubbles formation

Label/Package

Temperature excursions
Light exposure
Long-term DP stability
Interactions with primary container
Silicone oil, glass interactions

Storage

Mechanical stress

Shipping

Pressure changes
Temperature Stress

Delivery Device

Protein-device surface interaction
Protein-device component interaction
Shear during drug delivery

[1] Aggregates in Therapeutic Protein Products, U.S. Food and Drug Administration, Ruth Cordoba-Rodriguez, PhD

Identifying inhibitors of protein aggregation

Figure 1:Monitoring the ability of an excipient to inhibit protein aggregation. Lysozyme was incubated in the presence or absence of N,N’,N’’-triacetyl-chitotriose in 10 mM potassium phosphate, pH 7.3 for 16 hours. Aggregation was induced by 3.5 fold dilution into 50 mM potassium phosphate buffer, pH 12.2. Aggregation was monitored for several weeks at room temperature. The assay shows that chitotriose inhibits lysozyme aggregation.

Monitor Bulk Freezing and Freeze/Thaw Cycles

Figure 2: Bulk freezing presents a challenge to stable protein preparations because of the solute concentration effect that occurs during the process. Repeated freeze-thaw cycles can lead to further aggregation.aggregation.

Defining post-viral inactivation storage conditions

Importance of assessing the stability and aggregation tendency of antibodies at low pH and during titration from low to neutral pH values.Effects of Acid Exposure on the Stability and Aggregation Tendency of IgGs:

  • Exposure of antibodies to low pH is often unavoidable.
  • Antibodies are commonly purified by binding to a protein-A column and then eluting at low pH.
  • Based upon the premise that the eluted antibody is unstable at this pH, the antibody is often neutralized immediately.
  • It is unclear whether the antibodies would undergo slow conformational changes if stored in acidic solution following elution.
  • The most effective means of viral inactivation is acid treatment. The lower the pH the antibody preparation is exposed to, the more effectively the viruses are inactivated.
  • Thus, it is important to assess the stability and aggregation tendency of antibodies at low pH and during titration from low to neutral pH values.


Monitor pH Effects
Effects of Acid Exposure on the Stability and Aggregation Tendency of IgGs

Figure 3: pH shift increases destabilization of the IgG, causing aggregation as indicated by the increase in fluorescence intensity.
 
©2010 Enzo Life Sciences, Inc.,